Resto-mod inspiration - BikeBrewers.com https://bikebrewers.com/category/resto-mod/ Europe largest directory Cafe Racers, Scramblers, Bratstyles & other Custom Bikes. Tue, 22 Nov 2022 14:56:55 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.3 Rusty Stitches commission – Honda Monkey Z50 by Moto Adonis https://bikebrewers.com/rusty-stitches-commission-honda-monkey-z50-by-moto-adonis/ https://bikebrewers.com/rusty-stitches-commission-honda-monkey-z50-by-moto-adonis/#respond Fri, 04 Nov 2022 11:51:15 +0000 https://bikebrewers.com/?p=3304 The Monkey and the Ape By now you should have a pretty good idea about who Rusty Stitches are and what they are all about. They are the David to the motorcycle riding gear industry’s Goliath. And they’ve been growing recently…fast! Although their mascot is a big hairy ape, the Rusty Stitches management team thought [...]

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The Monkey and the Ape

By now you should have a pretty good idea about who Rusty Stitches are and what they are all about. They are the David to the motorcycle riding gear industry’s Goliath. And they’ve been growing recently…fast! Although their mascot is a big hairy ape, the Rusty Stitches management team thought it would be a good idea if the giant ape had its own ride. And what better bike to start with than a Honda Monkey!

If you want to get technical about the difference between a monkey and an ape; a monkey has a tail and is relatively small by size, and an ape has no tail and can grow much larger than a monkey. This is the story of the ape and the monkey!

The Honda Monkey was first introduced to the public in 1961, after increasing popularity as a children’s ride at a Japanese amusements park. Originally it was a 100cc minibike called the Z100 but quickly gained popularity amongst people in its 50cc trim as the Z50 a.k.a. “the Monkey”. Not a bad name considering it is one of Honda’s longest produced models in the company’s history. We’re not going to bore you with performance specs. What we can say is that people who owned them, loved them! It was an ideal vehicle to take on a trailer or on a camper. It’s lightweight, small, frugal with fuel, and easy to work on.

Cult status

The Honda Monkey has gained something of a cult status. In 2018 the late Beatles singer John Lennon’s old Honda Monkey Z50 was auction for a whopping $80,000! Not bad for a bike that initially cost about $250. What also increased the popularity of the Monkey is the availability of aftermarket parts. You can turn a standard 50cc Monkey into a fire-breathing, tire smoking, little ripper, capable of serious speeds.

Moto Adonis

This is where part 2 of the story begins. Enter: Moto Adonis. The Dutch based team consisting of Arthur Renkema and Job Leussink have been dabbling in the world of customization for some time now. As far as Rusty Stitches were concerned, Moto Adonis the go-to guys to get their custom Honda Monkey built. It was clear from the beginning which direction they wanted to go with this little bike. It had to look a lot meaner than the original Monkey, and they knew exactly how they were going to do that.

The little Honda got stripped of all its parts and received a complete rebuild from the ground up. One thing that wasn’t changed was the engine displacement. The reason for this was that the Honda will serve a promotional purpose only, travelling around to various Rusty Stitches dealerships and motorcycle shows. Besides, increasing the displacement would also mean going through a series of mandatory tests and complete re-registration; quite pointless for what is intended. What the engine did receive was a dry-ice vapor blast treatment, and a complete respray in black and white. Other than that, very little was kept of the original Monkey.

The original wheels were removed and saved for later. Instead, a pair of 12” oversized wheels were added with Maxxis NSR knobbly tires. To accommodate for the wheels, the front shocks were replaced as well as the triple clamps for wider units. Both front and rear shocks now have an increased travel. A round LED headlight was mounted using a unique set of custom brackets. Using an LED light was made possible by upgrading the original 6 Volts system to a more modern 12V power supply. A black aluminium handlebar is now in place, coupled with a beautiful set of white Biltwell grips to stay with the black & white theme. The front brake has been beefed up with a 2-piston caliper and bigger disk brake.

More than just a few parts…

Moving to the rear we can see an extended and widened aluminium swing arm. The little drum brake from the rear has also been replaced with a 2-piston disk brake conversion kit. The final drive was changed to a bigger rear sprocket. The subframe has been custom built and houses a café racer style hump seat. The seat has been custom made by Miller Kustom Upholstery. Look closely and you will notice the white stitching and lettering. We love such craftsmanship! It is worth mentioning that the entire rear seat was built from scratch.

There are 2 other real eye-catchers on this little Monkey: the tank and the exhaust. Let’s start with the tank. It is the original Honda tank but it received a fresh coat of black paint. What makes it special though, is the pin-striping that was applied by hand; an art form we don’t see much anymore. It was done by Huid & Staal’s very own Frank Bouwmeester. The other eye-catcher is the exhaust system, which was built from the ground up by MAD Exhausts. We have heard this Monkey in real life, and it sounds more like a Gorilla than a Monkey!

Trailer

That’s it then, right? Wrong. Remember the original wheels that were saved for later? They were repurposed to be used on a custom-made trailer. Built to resemble a giant banana box, the trailer was completely built from nothing to serve as a prop. That also means that the Monkey has a trailer hitch, and we think that it’s the cutest thing we have ever seen. The little engine that could…

Photo credits: Rob Willemsen

Builder details:
Moto Adonis
Website
Instagram
Facebook

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Suzuki Bandit Brat – Blackout Custom Design https://bikebrewers.com/suzuki-bandit-brat-blackout-custom-design/ https://bikebrewers.com/suzuki-bandit-brat-blackout-custom-design/#respond Wed, 16 Feb 2022 06:03:10 +0000 https://bikebrewers.com/?p=1972 From the Czech Republic with love We told you to remember his name back in November! At the time we published a post on his BMW K100RT and warned you that Marcel Galuszka would be back with more. Well, here he is. In just a couple of months he has yet again created a very [...]

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From the Czech Republic with love
We told you to remember his name back in November!
At the time we published a post on his BMW K100RT and warned you that Marcel Galuszka would be back with more.
Well, here he is. In just a couple of months he has yet again created a very nice piece of machinery.

Suzuki GSF600 Brat BCD
Marcel gave us a call last week to announce that he would be sending us material on his latest build. He told us: “I named this motorcycle Brat Cafe, but the final form deviated a bit from the original idea and it’s more of a Brat Tracker. But you know what, the boxing is not so important, the final decision of the owner was important here, so in the end the handlebars in the style of cafe racer exchanged for more comfortable heights, which allow for a smoother ride.”

Continuing: “This is a 2002 Suzuki GSF600 Bandit, which the proprietor had left outside for a couple of years, covered up but still left to battle all kinds of weather. It was very clear that the bike had been struggling to survive many seasons of rain, snow and trying not to melt when the sun was burning mercilessly. Your can say it really scarred the Suzuki.”

Worst case scenario
As you might have suspected our courageous Czech was challenged beyond his worst nightmare when he set out to rescue the Suzuki.
The motorcycle had really suffered from the lack of TLC. The tank was perforated on the left side and it was repaired very poorly. The frame was beaten on the same side also, crooked, which resulted in work on the motorcycle lasting way longer than anticipated. Unfortunately for the owner it began to affect the investment that he was ready to make to keep it at a reasonable level without having to face the wrath of his wife.

‘Make me a café please’
When work began Marcel had no idea about the condition of the bike. The owner bought this motorcycle as his first ride with the intent to learn to ride properly.
Once he had the hang of it and he had been riding the bike for years and left it outside as described, he thought it to be a good idea to convert to the Suzuki into a caféracer. When he briefed the builder he actually wanted just minor modifications to do the trick. On his wish list was the overall caféracer look, but still have room for a pillion passenger.

From caféracer to brat
Once the work began and the concept turned into a real bike, thoughts and ideas began to shift. And so from the classic concept of caféracer, concessions gradually emerged to this final form. It had become quite a bit of a struggle for Marcel. Apart from not being very please with the state that this bike was in to begin with, he commented: “It should also be mentioned here that this Bandit is not exactly a great donor for the transformation to a cafe racer! I have grown some extra grey hairs during work on this project hahaha!”

From tank to bottom
The whole tank is completely overhauled and painted with beautifully pearl paint. The frame is completely repaired and entire rear part is redesigned to accommodate two passengers. It is sandblasted and powder-coated to stand the test of time and weather.

LED light in front, miniature Kellerman lights in the rear combining rear light and brake, but it also comes with integrated turn signals.


Nice little touches are:
– Motogadget MO.Blaze Disc turn signals in the handlebars
– Motogadget grips
– Motogadget Tiny speedometer
– Custom seat
– All electricity hidden in the space under the seat.

In short, everything that needed to be mended and taken care of was done and some nice modifications were added.
The result is a city motorcycle, which should be fun to take out on longer rides.
When compared to its original state it looks diametrically different and is very pleasing to the eye.

Says the builder: ‘Most important of all, the owner is satisfied and is riding around town with a big smile on his face. (The opening picture of this post is featuring Marcel Galuszka, not the owner – ed.) What else can I say? I’m very excited about the way the Suzuki turned out and I like it a lot!”

Builder details:
Builder: Blackout Custom Design
email: blackout@blackoutcustom.cz
Website
Instagram
Facebook
Pinterest
YouTube


Above: the Suzuki GSF 600 Bandit before and after

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Rothmans inspired Honda CB 750 Café Racer by JeremMotorcycles https://bikebrewers.com/rothmans-inspired-honda-cb-750-cafe-racer-by-jeremmotorcycles/ https://bikebrewers.com/rothmans-inspired-honda-cb-750-cafe-racer-by-jeremmotorcycles/#respond Tue, 25 Jan 2022 09:35:22 +0000 https://bikebrewers.com/?p=1968 When I was 18 years old, many many years ago, I saw a Honda CB350F outside a club in Amsterdam. It looked dirty, had chrome wire spoked wheels, a little café racer seat, clubman style handle bar, no mirrors or indicators, no fenders, and a single gauge which was the tachometer. Oh, and a beautiful [...]

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When I was 18 years old, many many years ago, I saw a Honda CB350F outside a club in Amsterdam. It looked dirty, had chrome wire spoked wheels, a little café racer seat, clubman style handle bar, no mirrors or indicators, no fenders, and a single gauge which was the tachometer. Oh, and a beautiful 4-1 Marshall exhaust system. I remember the guy who owned it, walking out of the club with his leather jacket. He put the key in the ignition, got on the foot pegs, and with one firm kick he started the little Honda up. Some smoke and noise caused a dramatic effect. When he took off, the Honda sputtered, but as he accelerated, the howl the bike made was magnificent! This was my first encounter that I remember, with a café racer. It is safe to say that for this reason, Honda café racers hold a special place in my heart.

Lately we have been seeing a trend in the café racer scene. More and more builders are starting to look at the venerable Honda CB 750 to use as a base bike. We think that this could be the revival of the Honda café racers and we are digging it! Don’t get me wrong, we love seeing Triumphs, BMW’s and Moto Guzzi’s being chopped and rebuilt into tasty café racers and scramblers. But there is something about the shape and style of a JDM inline-four that catches our interest. After all, they did deliver super-bike performance for moped prices back in the day.

You may remember the name Jeremy Duchampt from some time ago. The Frenchman is responsible for two Ducati’s and a Yamaha TR-1 that we featured here on BikeBrewers not so long ago. When we received a message from the main man behind Jerem Motorcycles that he had built a Honda CB 750 Rothmans café racer, we got warm and fuzzy feelings in our bellies; we knew it had to be good! Oh boy were we in for a treat. This Honda is so elegant, the proportions are so well-balanced, it looks like the CB is doing 100 mph at stand still!

The foundation of this project is a Honda CB 750 F2, as it is officially called. A model which was produced by Honda from 1992 all the way up to 2007(!). Honda’s R&D department must have been very pleased with this, no doubt. On paper, the CB 750 produced around 75 hp and 65 Nm of torque, with a claimed weight of around 210 kg. No mind boggling specs, but there is more to it. The Seven Fifty stands out in it’s a simplicity, reliability, and overall reputation of being bulletproof.

What Jeremy did to this bike is extraordinary. The list of modifications is long, so here’s a brief summary.

• Custom front fender
• Modified subframe
• Custom café racer leather and Alcantara seat with stitching (Irina: Point saddler 34)
• Custom made cowl with integrated LED taillight (FFPro Design)
• LED bar-end indicators
• Bar-end mirrors
• LED vintage-style, round yellow headlight with custom brackets
• Keyless ignition (KAIROS RFID)
• Vintage speedo (FIVEACES)
• Laser-cut top triple clamp yoke (USVracing)
• Clip-ons with brown handlebar grips
• BREMBO brake master cylinder and levers
• Powder coated rims
• Modified rear shock absorber
• Air box removed to with DNA pod filters
• Blacked out engine, frame and swingarm
• Custom 4-in-1 exhaust
• Carb tuning
• Custom painting Rothmans Style (FFPro Design)

The way this café racer turned out is mesmerising. Growing up in the 1980s and 1990s, cigarette companies often sponsored race teams, one of which was Honda. Who remembers the NSR250, NSR500 or RC30? This Rothmans inspired design brings back memories of those days, where small displacement, high revving engines dominated the tracks and the streets. It’s not a secret that we would love to get our hands on this Honda. For now, we have to do with the pictures.

Builder details:
Jerem Motorcycles
Instagram
Facebook

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BMW K100RT Cafe Racer by Blackout Custom Design https://bikebrewers.com/bmw-k100rt-cafe-racer-by-blackout-custom-design/ https://bikebrewers.com/bmw-k100rt-cafe-racer-by-blackout-custom-design/#respond Tue, 23 Nov 2021 09:03:31 +0000 https://bikebrewers.com/?p=1957 Blackout Custom Design Somewhere in the small town of Karvina in the Czech Republic, that’s in Central Europe, is a garage which was found only a few years ago. It’s called ‘Blackout Custom Design’ and it is run by a man named Marcel Galuszka. We would like you to remember that name, because he is [...]

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Blackout Custom Design
Somewhere in the small town of Karvina in the Czech Republic, that’s in Central Europe, is a garage which was found only a few years ago. It’s called ‘Blackout Custom Design’ and it is run by a man named Marcel Galuszka. We would like you to remember that name, because he is about to send waves in the café racer building scene. Like most builders, Marcel comes from humble beginnings. What started out as a hobby with the build of a 1979 Suzuki GS550E Café Racer, turned into a full-fledge motorcycle custom operation.

The Flying Brick
We’ve been noticing a strong trend in the past year or so, a revival if you will, of café racers that are built around BMW K-series motorcycles, a.k.a. the flying brick There is a reason for that. They can be sourced cheaply to begin with, since they were sold by the bundles from 1982 till 1996 (K75 and K100). They also have a reputation of being bulletproof. And to be honest, they weren’t really good-looking bikes to begin with, so a little make-over can improve the aesthetic appeal. We have to say that it isn’t the easiest bike to turn into a smashing café racer, still there are quite a few builders out there that manage to amaze us.

Classic meets Modern
This 1985 BMW K100RT turned Café Racer is a fine specimen of what is possible with the right vision and skills. This bike was rebuilt from the ground up, which meant that no bolt was left unturned. The frame was chopped and coated with a fresh layer of paint. On the newly built subframe sits a custom leather seat with a classic café racer hump. Marcel created a see-through frame by getting rid of any excess wiring and moving the battery lower into the frame. Kellerman Bullet indicators also serve a tail- and brake-lights, they fit the bike nicely. A custom license plate bracket was also made to keep the BMW road-legal.

Technology
Moving to the front and we spot a Motogadget speedo (Motoscope Pro). However, when we look more closely, we see that Motogadget has provided a lot more than just the speedo such as the front indicators, handlebar grips, switches, and even the controller for all the electrics (m.unit blue). It goes without saying that all the wiring is new too. At the front we have a large round LED headlight with a matt black finish. The bar-end mirrors are a nice touch and add some flair to this BMW.

Subtle
The engine stayed mostly stock with the exception of a rebuild and some fresh paint. The exhaust got chopped and fitted with a small lightweight free-flow unit. The headers received thermal wrapping for the café racer looks. What’s interesting is to see that the footrests have been moved slightly forward to expose the beautiful rear wheel which is suspended in a single swingarm. The modified geometry makes the riding more comfortable too.

More to come…
We absolutely love the color of this bike. The deep dark blue color is so classy and fitting to this bike, we find it hard to imagine how this café racer would look like in any other color. Combined with some really tasty details, such as the custom BMW logo that can be found all over the bike, it truly is a sexy café racer. This build by BCD has the right mix between modern and classic, and it sets an example on how simplicity is often the best way to go. We can’t wait to see what the future will bring, but we are 100% convinced that it will be amazing again.

Photo credits: Nikolas Stergiadis

Builder details:
Blackout Custom Design
Website
Instagram
Facebook

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Shed built: Yamaha SRC600 ”Scrambler Road Cross 600” by Remco Witkamp https://bikebrewers.com/shed-built-yamaha-src600-scrambler-road-cross-600-by-remco-witkamp/ https://bikebrewers.com/shed-built-yamaha-src600-scrambler-road-cross-600-by-remco-witkamp/#comments Mon, 08 Nov 2021 11:01:03 +0000 https://bikebrewers.com/?p=1953 No introduction needed The venerable Yamaha XT600 doesn’t need any introduction as far as we’re concerned. We’ve covered a number of builds the past couple of years that involved a Yamaha XT in one way or another. We can definitely see a trend going on here, and we like it! Meet Remco Witkamp from the [...]

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No introduction needed
The venerable Yamaha XT600 doesn’t need any introduction as far as we’re concerned. We’ve covered a number of builds the past couple of years that involved a Yamaha XT in one way or another. We can definitely see a trend going on here, and we like it!

Meet Remco Witkamp from the Netherlands. A classic example of a biker who loves to wrench, weld and paint. Started at a young age building MX-style mopeds, Remco also raced dirt bikes and competitions for many years.

Scrambler
Back in 2017, he saw something that he really liked. In this case it was a Scrambler. This gave him an itch and made him think about potentially building his own scrambler. It’s funny how an idea can turn into actions. Remco found a 1991 Yamaha XT600 for sale which ticked all the boxes for a base bike. The XT wasn’t running, but that wasn’t going to be an issue since he had plans for the powerplant anyways.

The XT600 got pulled apart and stripped to its bare bones. The frame, swingarm and handlebar got sent out to get powder-coated. All other parts were painted by the man himself, such as the fuel tank, which was sourced from a 1978 Suzuki GT250. You may look at the XT and wonder how Remco came up with this design. Well, as it turns out, he used to paint MX helmets in the 1990s, using his own designs. It is this experience that helped him come up with what we see here today.

Hommage
To add some old school flavor, Remco paid tribute to the XT’s heritage and made sure that the sides are recognisable from the Yamaha XT’s of the past. A smart play with lines makes it look like the XT is moving at speed while at standstill. The devil is in the details, and this XT is full of them. The black and white paint, combined with the raw look of the modified OEM aluminium fenders and the thin red paint on various parts, it brings everything nicely together.

This Yamaha XT SCR600, as this project is called, SRC standing for “Scrambler Road Cross”, has more than just looks going for it. We’ve mentioned the fuel tank and fenders. At the front we see a ProTaper handlebar, held in place by a set of T-Tech risers. A mini speedo from Sigma (that’s right, like the bicycle speedometers!) provide the necessary info. A set of Domino grips with bar-end mirrors at the end help the rider stay in control.

Not just good looks
The suspension are courtesy of WP at the front and rear and are modified to increase the height and ground clearance. They also make sure that the Continental TKC80 rubber, which have been wrapped around 17” Takasago aluminium rims, stay connected to the road. We love the dual-sport knobby tires, they make this Scrambler look very serious. The Galfer oversize brakes ensure proper stopping power.

There are number other parts that make this XT stand out. The seat for instance, which is handmade and looks quite comfortable for a change, and rests on a completely rebuild subframe. While the front of the XT looks conservative with a classic round headlight, the rear has a bit more modern touch. LED rear-brake light with integrated indicators help to clean up the rear. You may also notice that a starter-motor is missing. That’s because this XT is a kickstart only. All the wiring has been completely replaced with new wires. The engine got a rebuild too, and got treated to a fresh layer of paint. What caught our eye was the exhaust system, which has a header that was partly made in-house, and a silencer from MPW Speedshop.

Considering that this bike was custom built by a single man in his own shed is simply mind-blowing. It is clear that Remco has “the touch”, and we truly hope that we will see more from this man’s shed.

Photo credits: Remco Witkamp

Builder details:
Remco Witkamp
Instagram
Facebook

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Madrid calling – Ducati ‘La Guapísima’ by XTR https://bikebrewers.com/madrid-calling-ducati-la-guapisima-by-xtr/ https://bikebrewers.com/madrid-calling-ducati-la-guapisima-by-xtr/#respond Tue, 02 Nov 2021 18:58:06 +0000 https://bikebrewers.com/?p=1952 The Ducati Panthah Let’s first rewind to the year 1976. When Ducati’s 350 cc and 500 cc parallel twins could hardly be called a marketing success, their fabulous engineer Fabio Taglioni set tout to develop a replacement. The Pantah 500 originates from the last of the GP500 racers of 1973. The Pantah and many bikes [...]

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The Ducati Panthah
Let’s first rewind to the year 1976.

When Ducati’s 350 cc and 500 cc parallel twins could hardly be called a marketing success, their fabulous engineer Fabio Taglioni set tout to develop a replacement.
The Pantah 500 originates from the last of the GP500 racers of 1973. The Pantah and many bikes afterwards, have shown that, a twin-cylinder motorcycle can compete successfully against bikes with a four cylinder engine. This is contrary to all expectations and that’s where the greatness of Taglioni lies.

The Panthah was first introduced during the Milan Bike Show (now EICMA) in December 1979. It was quite revolutionary as it had a trellis frame, contrary to earlier Ducati motorcycles. The engine is suspended in the frame acting as a stressed member of the whole. It was the first Ducati not fitted the old bevel-gear OHC design. Instead it had belt-driven cams. That, and the trellis frame, would turn the bike into the spearhead for the brand for generations of V-twins for years to come.

Although the 500cc engine was already endowed with impressive power, Ducati decided to amp it up a bit in 1981 by introducing 600cc engines, later to be increased to 650cc and even 750cc. The single overhead camshaft was driven by toothed rubber belt and primary transmission was via Morse chain. The Pantah’s performance gloriously surpassed that of the ill-conceived 1976 parallel twins.

Madrid Calling
Enough history for today.

Whenever we get a phone call from Madrid our hearts skip a beat. More often than not Pepo Rosell manages to get us excited straight from the starting line when new build roll through the doors of his workshop.
This time was no exception. The ‘La Guapísima’ (‘The Beautiful One’) is in your face from the moment you feast your eyes on her.
There is so much beauty and excitement going on with this machine, you just want to get on it and twist the throttle South!

Irons Café Racer
We are quite familiar with this shop in Madrid, even though we are yet to set foot in the door ourselves in person.

As BikeBrewers are involved with the innovative European rental platform MotoShare also, we used this location to launch Tamarit built ‘The Gotham’ earlier this year.

This shop, which sells motorcycle clothing and accessories, is obviously run by oil-blooded motorcycle afficionados. It is clear why they commissioned their next door neighbour to come up with this magnificent machine.

Upping the ante
The donor bike used is a 1986 Ducati 600TL Pantah. A nice machine already but Pepo would not be XTR Pepo if he did not do some magic on the engine before mounting it back in the frame.

He installed a Cagiva Elefant 900 Marathon motor with high compression pistons added. The heart of the beast has ported heads a ‘SLIENT HETKIT’ ignition kit with 16 maps and a lightened fly wheel for more immediate responsiveness.

While we are on the subject of technicalities; breathing in arranged by adding two Keihin FCR 39 carburettors with DNA filters, while the exhaling is done via a two-in-one Wolfman exhaust.

A Ducabike antihooping clutch is mounted to keep the horses at the rear wheel under control, but riders may skip that part as a quickshifter is also part of the package.

And that on a 1986 machine!

More technical stuff
There is much that meets the eye when you look at this apparatus. But the list of (sometimes invisible) modifications just never stops!

As we are more about the bike and what it does to your hormone levels when riding it, we will just sum it up below. But before moving over to that, we point out the front fairing.

This is a particular piece of the bike that makes it stand out we think. It is nice and streamlined with a feel of those 70’s and 80’s dragracers we grew up with. This element is produced inhouse by XTR, while the cool paintjob is done by their friend Pintumoto.

Modifications:
(inhale deeply)

PANTAH modified frame
Engine : CAGIVA ELEFANT 900 Maraton , high comp , ported heads, SILENT HETKIT ignition kit with 16 maps , lightened flywheel,
DUCABIKE antihooping clutch , quickshift , KEIHIN FCR 39 carburators , DNA air filters.
RC racing oil radiator
Exhaust : 2 in 1 WOLFMAN.
Swingarm : CAGIVA ELEFANT 350
Rear suspension : OHLINS
REGINA gold chain
HYOSUNG GT 650 Front fork, lightened yokes, wheel ,NG rotor and brake caliper with BREMBO pads
BREMBO front brake pump with XTR regulable and foldable lever
BREMBO rear brake pump
FRENTUBO front and rear brake line
BREMBO Clutch pump with XTR regulable and foldable lever
FRENTUBO clutch line
XTR front mudguard
XTR clip-ons
RIZOMA Nex brake fluid reservoir
RAV footrests
AVIACOMPOSITI Dashboard (rev counter)
DOMINO quick open gas throttle and grips
DOMINO starter commando
FULBAT LIPO battery
4,5 x 17 inches alluminium rear rim
OSADO lenticular covers
CONTINENTAL Conti Sport Attack 4 front and rear tires.
XTR front fairing and bracket
XTR fuel tank
CNC racing fuel cap
XTR MK2 solo seat
XTR upholstery
XTR carbon fiber bellypan
PINTUMOTO painting

(…aaand exhale!)

Finish line
As usual we wish we lived in Madrid to be close to the man and his work. Searchin online we noticed a video with a very lucky lady rider hitting the throttle on this Duc!

As we understand the bike was supposed to be at the starting line of the Sultans of Sprint in Glemseck this past season. Unfortunately COVID came in between and we can only imagine what this ‘Guapísima’ would smell and sound like in real life.

We hope to meet her in the flesh one day.

Builder details:
Builder: XTR Pepo
Instagram
Photography: Ruben del Valle Producciones

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Yamaha SR500-turned-XT Vintage Scrambler by 86 Gear Motorcycles https://bikebrewers.com/yamaha-sr500-turned-xt-vintage-scrambler-by-86-gear-motorcycles/ https://bikebrewers.com/yamaha-sr500-turned-xt-vintage-scrambler-by-86-gear-motorcycles/#respond Wed, 29 Sep 2021 07:12:03 +0000 https://bikebrewers.com/?p=1944 Polish Perfection Somewhere inside an industrial railway building in Warsaw, there’s a garage that turns dreams into reality. Christian Boosen, the man behind 86 Gear Motorcycles, is specialised in building café racers, street trackers, brats, scramblers, you name it. So when a customer walked in to ask for a period correct 1970s style Yamaha XT500, [...]

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Polish Perfection
Somewhere inside an industrial railway building in Warsaw, there’s a garage that turns dreams into reality. Christian Boosen, the man behind 86 Gear Motorcycles, is specialised in building café racers, street trackers, brats, scramblers, you name it. So when a customer walked in to ask for a period correct 1970s style Yamaha XT500, without having to shell out the pesos for an original XT, they couldn’t resist. On top of that, this build would be the 51st project of the 86 Gear team. Worthy of some extra attention.

Not an XT500
The motorcycle we are seeing in front of us is NOT a Yamaha XT500. We know, if it walks like a duck and talks like a duck… The little surprise we have here is in fact a Yamaha SR500. Technically related to the XT500, but designed with a completely different purpose. This unit is from 1982 and would be perfect for what the owner had in mind. At least, that was until he changed his mind and pulled the plug on the project. The SR500 got cold-stacked and spent 2 years in a storage before another customer decided to take over the project and commissioned the build to continue.

Legendary
In the past 5 years we have only covered a couple of builds that are based on a Yamaha XT. It is one of Yamaha’s biggest success stories and a legend. Yamaha introduced the first XT, the XT500, in 1976 with a 500cc single cylinder air-cooled engine. It was known for its tractor-like torque and power delivery. The XT also had a reputation of being absolutely bulletproof. Production halted in 1989 when the XT600 took over.

Rebuild
So how do you change an SR500 into an XT500? The answer is far simpler than you’d think. Most of the XT500 looks where achieved by cleaning up the SR frame and by adding an original XT500 fuel tank. The custom seat played a major role in achieving the desired look. To make it all work, the necessary mounting points had to be fabricated as well as adjusting the subframe to make the seat pan fit.

An original XT500 triple clamp was sourced to allow for taller suspension at the front. Original XT500 wheel and forks with progressive springs added flavor to this build. The rear wheel is an original SR500 unit, but the rear shocks aren’t. A set of fully adjustable YSS shocks which are longer than the original shocks help increase the ground clearance. While the rear end was being reworked, a chain tensioner was added to the rear swingarm.

Vintage
The bodywork was completed with a vintage replica of an ufo enduro headlight, an original XT500 front fender, and a customised rear fender fitted with a TT500 replica tail light. In the rear they attached the famous Supertrapp 3″ series dirt bike exhaust and set it up to work with the carb. To create a real vintage look, the builders looked closely to some of the original Yamaha XT color schemes, and then decided to go with the famous 1980 XT500g monochromatic white/black/brushed metal look.

Performance work
To improve the XT’s reliability and performance, the engine was rebuilt, and the carburettor was equipped with a new set of jets. The airbox was replaced with a K&N pod filter. The wiring loom was modified to keep all the cables nearly invisible. There is no battery anymore, just a condenser. It goes without saying that the SR-turned-XT is light. Very light! It is also nimble, and has a strong pull. According to Christian, the exhaust sounds pleasing to the ear in the low and mid revs and is not too loud in high revs. It is quite easy to start, once you get the idea on how to do it correctly. Its torquey engine and comfortable riding position makes it a functional enduro bike for light trails and occasional rides. This project took about 1 year to complete.

Partners who took part in this project:
Welding – Adrian Figura from Scrambler74
Photography – Bartek Zaranek Photography
Paintjob – Lukasz Okrasko

Builder details:
86 Gear Motorcycles
Website
Instagram
Facebook

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Red Hornet by Bull Moto Custom https://bikebrewers.com/red-hornet-by-bull-moto-custom/ https://bikebrewers.com/red-hornet-by-bull-moto-custom/#respond Mon, 16 Aug 2021 08:27:21 +0000 https://bikebrewers.com/?p=1939 Build nr. 3 Back in 2019 we reported on an incredible build: a Honda Hornet 600 that went from 0 to HERO in a record time. Built by Kyustendil (Bulgaria) based Bull Moto Custom, the neo-café racer left a lasting impression. An unusual suspect Well, Ivan Mushev, owner and driving force behind Bull Moto Custom [...]

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Build nr. 3
Back in 2019 we reported on an incredible build: a Honda Hornet 600 that went from 0 to HERO in a record time. Built by Kyustendil (Bulgaria) based Bull Moto Custom, the neo-café racer left a lasting impression.

An unusual suspect
Well, Ivan Mushev, owner and driving force behind Bull Moto Custom is back, with his 3rd build so far. Again, with a Honda Hornet 600. And why not? Honda has been a house-hold name for café racer builders for decades. They are reliable, affordable, easy to work on, and they offer a ton of bang for bucks. The Hornet is quite special, too. The 600cc Hornet engines pack a respectable 100+ horsepower which are thunderously available around 12.000 rpm. Most of us are probably familiar with this popular bike, which can be ridden in comfort at lower speeds. However, when revving over 7.000 rpm we enter the comfort zone of this particular bike. The same engine can be found in the CBR600RR

VFR swingarm
When we take a closer look at this bike, we can see that a lot of work has been put into this build. It is not often we see a Hornet sporting a VFR single-sided swing arm. An incredibly complex and tedious job to get done right. Inspired by Ducati, Ivan made work out of this task. Many have tried, but only a few actually succeed. We have to admit that it takes the Honda to the next level!

Exposed rear
The factory subframe was made redundant and a newly built, minimalistic unit was built, exposing that beautiful VFR rear wheel. It also allowed for a custom built under seat exhaust. The end-can or muffler is a box shaped, and looks the part. The seat pan is also custom made, and has integrated brake-lights and turn signals. A brilliant way to keep the Hornet road-legal whilst looking incredible! The alcantara seat cover just looks perfect, specially made by MG Design.

Custom made
When we move to the mid-section of the bike, we can see that the original airbox has been removed, and a custom-made box now houses the electrical parts of the Honda, giving it a clean and industrial look. The air filters have been replaced by a single, open-flow, unit. A bit further, and we can also see that the radiator overflow has been replaced with stainless steel containers.

Stoppie time?
Moving to the front we can see a Kawasaki ZX9R front suspension, complete with ZX9R front wheel and brakes, giving the Hornet some serious braking power. The naked bike handlebar has been swapped out for a set of clip-ons, giving the rider more control. Above the clip-ons we spot a mini KOSO speedo, giving the rider nothing more than the most essential information, while keeping the front clean. The headlight is an off-the-shelve unit from LSL, finished off with a custom-made headlight grill.

There are a few fiberglass parts that have been made to fit the bike, such as the belly pan, the headlight cover and radiator covers. What make this entire build stand out it that beautiful, deep, lush, Misano red pearl color.

Make sure you like and follow our social media pages to stay up to date on the latest custom motorcycle builds!

Photo Credit:Vladislav Chanev
Model: Aleksandrina Boqnova

Builder details:

Facebook (builder)
Instagram
Email: bullmoto@abv.bg

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Cafe Racer in Red: a Yamaha TR1 by Jerem Motorcycles https://bikebrewers.com/yamaha-xv1000-tr1-by-jerem-motorcycles/ https://bikebrewers.com/yamaha-xv1000-tr1-by-jerem-motorcycles/#respond Fri, 23 Jul 2021 08:24:53 +0000 https://bikebrewers.com/?p=1937 V-Twin Back in 1981 Yamaha introduced their XV-range motorcycles, which were all based around an air-cooled V-twin engine. Their most notable model was the Virago cruiser; however, a bit more anonymous was the TR1. Sold in various displacement forms, ranging from 535cc to 1100cc, the XV-models were primarily aimed at buyers from the USA and [...]

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V-Twin
Back in 1981 Yamaha introduced their XV-range motorcycles, which were all based around an air-cooled V-twin engine. Their most notable model was the Virago cruiser; however, a bit more anonymous was the TR1. Sold in various displacement forms, ranging from 535cc to 1100cc, the XV-models were primarily aimed at buyers from the USA and Europe, especially those that weren’t interested in the “bread-and-butter” in-line four Japanese motorcycles at that time. It soon became clear that the Yamaha v-twins couldn’t compete with both American and Europen made motorcycles in terms of power (ahum, mainly Harley-Davidson), or handling (think, Ducati). Despite that, it was still an okay-ish motorcycle.

Cult-Classic
Due to its unpopularity at the time, the XV slowly started to grow a cult-like following. Being an underdog, second-hand XV’s have been up for grabs for beer money, and it soon became the custom builder’s base bike of choice; with its narrow frame, short wheel-base, easy to work on engine, and Japanese build quality. No surprise that we at BikeBrewers have featured modified XV’s over a dozen time!

Jerem Motorcycles
We have seen what France-based Jeremie Duchampt of Jerem Motorcycles is capable off in the past. This time, he did his magic on the venerable Yamaha XV 1000 TR-1. The bike he used was a neat looking 1982 model. All stock and original. Jeremie first took the entire motorcycle apart, replacing each and every bolt and bearing. The first modifications were done to swingarm and subframe. The swingarm got cleaned-up by removing any unnecessary tabs, and the rear-subframe was swapped out for an in-house made unit. After that, both parts received a sandblast and a fresh coat of black gloss paint.

Cannibal
At the front things have become a bit more serious. The front end of the Yama was swapped out for a fork and front wheel from a Kawasaki ZX6R Ninja. The same goes for the Tokico radial calliper brakes. Combined with a Brembo master brake cylinder and steel-braided hoses, they give the old TR-1 some incredible stopping power. Visibility is provided by LED lights at the front and rear, as well as LED indicators all around. A KOSO speedo gives all the necessary info whilst maintaining a minimalistic look. The rear wheel is a unit from a 2006 Suzuki SV 650, and is now being offered traction by a Sachs rear shock which was cannibalised from an MV Agusta.

The engine received a rebuild and was tuned on a dyno by Thorn Bike, not that it was necessary, but more for peace of mind. The carburettors were rebuilt as well, and are now mated to a Harley-Davidson air-filter. The piece-de-resistance has to be the exhaust system. Built by hand in the Jerem Motorcycles workshop, it looks like a piece of art. Other eye candy has to be the handmade seat. Made by Point Sellier 34, it fits the XV like a glove.

Digital meets Analog
Although the build was kept minimalistic, there are a ton of details on this bike. The original fuel tank was replaced with another Yamaha fuel tank, one from an XV750. It got slightly modified to accommodate a Motogadget fuel sensor. Special paint with Stardust glitter finish and 12 layers of clear coat was done by the folks at A2F. Underneath the fuel tank, a light weight Solise lithium battery is housed, together with the M-unit. The underside of the tank received KEVLAR protection.

Finally, a few more small details that leave a big impact. The bike has the JM Logo engraved on various part of the motorcycle, making it clear that Jeremie built this one. About 400 hours of labor has been put into this café racer, but the results, speak for themselves. We haven’t received any official specs, but it is safe to say that most of the original 70hp and 80Nm of torque are now available on tap. Combined with the heavy weight reduction… If we were in France, we would surely drop by to check this build out. In the meantime, we will have to make do with the pictures Jeremie sent us.

Builder details:
Jerem Motorcycles
Instagram
Facebook

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Indian Motorcycle partners with Danny Schneider https://bikebrewers.com/indian-motorcycle-partners-with-danny-schneider/ https://bikebrewers.com/indian-motorcycle-partners-with-danny-schneider/#comments Fri, 02 Jul 2021 03:08:08 +0000 https://bikebrewers.com/?p=1932 New Partnership Indian Motorcycle have created interesting partnerships with extremely talented builders in recent years. They invariably resulted in truly magnificent machines based on one of their new models. Now the 120 year old American brand has partnered with former FMX star and award-winning vintage custom builder Danny Schneider for exciting future collaborations. “This is [...]

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New Partnership
Indian Motorcycle have created interesting partnerships with extremely talented builders in recent years. They invariably resulted in truly magnificent machines based on one of their new models. Now the 120 year old American brand has partnered with former FMX star and award-winning vintage custom builder Danny Schneider for exciting future collaborations.

“This is a huge honour. Indian Motorcycle is an old love of mine particularly since I built my 1931 Scout. Then when the FTR came out, I wanted one so badly. And it’s now a reality thanks to the team at Indian motorcycle,” said Danny. “I expected the FTR to be quite different and that I’d need a lot of time to get used to it. But as soon as I sat on it, we clicked. I felt super comfy and confident and that’s the most important thing whenever you try a new bike. The balance, power, and handling are extraordinary. Plus, I love the display.”

While the details of the collaboration are still to be revealed, Danny’s personal affinity with Indian Motorcycle has been long standing, BikeBrewers were offered a chance to talk to Danny to find out about his history and his special vintage Indian Scout creation.


Like Swiss clockwork
Born on August 1974 and growing up in Bümplitz, Switzerland, Danny Schneider went from an early start in BMX to becoming an FMX star then switching direction to become an award-winning custom bike builder. Danny Schneider puts all of himself into anything he does and has bikes running through his veins, he could even wheelie at four years old.
“I was diagnosed with ADHD and needed an intense sport like this, something I could really throw all my extra energy into. I had a blast.”



End of career.
With his natural talent for riding, Danny ventured into Motocross at 16 and by 20 was competing in the extreme sport of FMX (Freestyle Motocross) to become a major force in the developing Swiss scene and a global FMX star. But then Danny had a huge practice crash that saw him in hospital for four months, a career ending injury.
“I knew my competitive riding days were over, but I also knew I couldn’t re-train to work in an office. I needed to find something that would let me express myself. As soon as I could, I bought an old bike and started to modify it and what started as a hobby soon turned into a profession. In 2002, I founded my Hardnine Choppers garage and I’ve been customizing vintage motorcycles ever since. Bringing them back to life as roadworthy pieces of art.”

Still at the top
Now ranked among the best vintage bike builders worldwide, Danny needed his friends’ help in the early days to learn the metalwork skills to be able to realise his creations. But soon his builds started to gain attention and the 2009 D’MX build gained praise in over 20 international magazines.
“That was a real turning point for my career and Hardnine Choppers. The global attention the D’MX bike got was incredible. Soon I was being invited to custom shows and winning trophies in the big competitions.”



Danny is a major name in the custom bike world with fans in America asking for his autograph whenever he attends US shows. A big part of Danny’s appeal is that he never follows trends or gets stuck creating the same style of build. Whether you like café racers, flat trackers or classic choppers, Danny will have built something that will appeal to you. Including a beautiful 1931 Indian Scout which Danny built in 2012.
“For me, the Indian Scout is the best original looking bike ever. When I saw an early Indian Scout, the first Indian Motorcycle I had ever seen, I was blown away by the design and the technology that Indian Motorcycle had back in 1930. Then, after seeing the movie ‘The World’s Fastest Indian’ it became my dream to be the proud owner of one and to build it up from scratch.”


Dream come true
Danny’s dream would come true when he was given the opportunity to buy an incredibly special 1931 Indian Scout 101.
“The amazing part was that the bike was owned by Hans Mack in Germany, a one-of-a-kind wall of death rider back in the day. When he sold it to me, Hans was 83 years old, and he was still riding it. I mean, being able to buy a bike from a legend like him with so much history just blew me away.”

Danny then had a serious decision to make, restore the bike as it was or customise it.
“When you start researching what people have done with the Indian Scout 101, like 99.9% are in original condition and I might get some heat from people if I modified it. But I just couldn’t leave it like this, I have to create unique bikes. So, my game plan was to show respect to Hans by keeping all the original parts, leaving the frame and forks original by not cutting anything off. Welding new stuff on would work because I could always take it away again and take the Scout back to original in the future if I wanted to.”


Lit the torch
As Danny began to disassemble the Scout, he wanted to create a new fuel tank and bought two fuel tanks to use as the base, but they needed a lot of attention due to their age.
“I hand shaped one new tank out of the parts of the two old ones and it took a lot of sheet metal work because they were in a really bad condition. Then I hand hammered a fender and shaped the bars. It sounds easy but it’s a hell of a job, luckily it’s one that makes me super happy because I love the work.”


In the middle of the build, Danny had the idea to photograph the bike on the Offene Rennbahn Oerlikon bicycle track in Zürich, Switzerland which was built over 100 years ago and had also hosted flat track races in 1920.

“I called up and ask if I could ride there as soon as I finished the bike and thew were onboard immediately. But they let me know that the track would be shut for the year from October 13th. Turning around to see a frame with a big mess of parts all around it, and then seeing that the calendar said it was August 27th, my four-month build plan had to go into overdrive. I forced myself to work 18-hour days to complete the bike in time, I wanted to ride this bike on that track so badly.”



Call for help
Luckily just days later, Danny’s friend Steve Hopkins rang and Danny told him about the project and the tight timeline. Steve immediately offered to come over to help. Two days later, Steve, a helicopter mechanic, arrived and set to work on all the small, time consuming work like making spacers and fixings for the seat and fenders, plus polishing the engine.

“Steve really helped me with all this small stuff that takes so much time, and I could concentrate on rebuilding the engine. As soon as the fender, bars and tank were done I had them painted. The first time I hadn’t used flakes as I wanted it in an old school traditional look, nothing high gloss. After this I sent the fender and tank out to Japan to Mr.G who does a lot of my artwork for me. In my eyes he is the best and he hand painted them in two days, incredible.”


While waiting for the tins to return from Japan and the tyres to arrive from America, Danny turned his attention to re-building the wheels and completing the engine build.
“In the meantime, I was thinking about how I wanted to do the pipes. With this engine I’d have to do really tight bends to make it fit which would affect the performance of the engine. It took me two weeks of measuring, bending, welding, re-measuring, and trying again before I got the shapes that I was happy with. Plus, the sound is so nice.”
By the end of September, Danny had the project ready for final assembly and with help from Ramon of Hotcycle Pilotes who did all the electrics, the big day came.

Back on the track
“Four kicks and it was running. I adjusted the carb, did a short test ride and I was ready for the big photoshoot. I had the bike completed by October 5th with just days before the track would close. To make a long story short, the track was dry, we shot some great photos and I had an amazing time riding the Indian Scout for the first time. They almost had to shoot me to get me off the track.”

The BikeBrewers team are happy Danny took this Indian and restored it to its former glory.
Paying hommage to the vision and design which dates back almost a century is what this bike really deserved. Taking it back to its natural habitat on the track made us drool. We can’t wait to see more coming out of the Swiss’ workshop!

Builder details:
Builder: Danny Schneider – Hard 9 Choppers
Instagram
Photo credits: Janosch Abel

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