Custom Built Archives - BikeBrewers.com https://bikebrewers.com/tag/custom-built/ Europe largest directory Cafe Racers, Scramblers, Bratstyles & other Custom Bikes. Tue, 12 Jul 2022 12:48:42 +0000 en-US hourly 1 https://wordpress.org/?v=6.5.3 BMW R80 Cafe Racer by Ferry Westerlaken https://bikebrewers.com/bmw-r80-cafe-racer-by-ferry-westerlaken/ https://bikebrewers.com/bmw-r80-cafe-racer-by-ferry-westerlaken/#comments Sun, 27 Mar 2022 16:51:31 +0000 https://bikebrewers.com/?p=3237 Humble beginnings There are BMW boxers, and then there are BMW boxers. The difference? Well, here goes. Ever since BMW introduced their famous boxer twin configuration back in the 1920’s, they kind of had a reputation of being a bit…dull. That was until they started kicking the competition’s butts in the 1981 Paris-Dakar Rally. And [...]

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Humble beginnings
There are BMW boxers, and then there are BMW boxers. The difference? Well, here goes. Ever since BMW introduced their famous boxer twin configuration back in the 1920’s, they kind of had a reputation of being a bit…dull. That was until they started kicking the competition’s butts in the 1981 Paris-Dakar Rally. And just like that, boys and girls, the BMW boxer became a legend. That doesn’t mean that all of their BMW’s motorcycles were “cool”. BMW built their motorcycles really well. They were considered to be the ONLY European motorcycle manufacturer that built genuinely reliable motorcycles in the 20th century. And their bikes handled pretty decently. As a matter of fact, with the exception of the GS models, BMWs were considered to be mostly…ehhh…boring.

High in demand
All of this meant 2 things really: 1. There are a ton of old BMWs still riding around, since they were built to last. 2. Owning a second-hand BMW was something of an acquired taste for most people, well, mostly young people. This lack of desirability made them cheap to buy as a pre-owned vehicle. Enter the mystical realm of cafe racer building. With a doubt, one of the most popular base motorcycles to build a custom machine out of are, hands down, BMW motorcycles. Because of their popularity with builders, the old boxer has become one of the hottest bikes in the scene. Don’t just take our word for it, just make sure to check out all the other BMW bikes we have covered in the past, oh I don’t know, year or so.

The Builder from Dussen
Which brings us to the subject of the matter. The BMW we see in front of us today is the prized possession of Ferry Westerlaken. The 45 year old Dutchman who, until recently, owned Ace-Cafe Racers Parts, and founder/owner of Beemer Boys, which is a private label he created for custom BMW parts, built this BMW from the ground up. Did we forget to mention that he also runs a company that trades classic motorcycles? It’s called Altena Classics, make sure to go check it out. He also has a family with three daughters. We find it incredibly difficult to imagine how and where he finds the time to juggle all of this, truly impressive. It isn’t the first time we covered a bike that was built by Ferry. Who remember this Moto Guzzi?

Barn-find!
It all started with a 1985 BMW R80, which was found in a shed only a couple of hours away from where Ferry lives, covered in a thick layer of dust. It was clear that doing a standard cafe-racer job wouldn’t suffice; Ferry wanted to take things to the next level. Not just because he likes to keep his standards high, but also because the bike needed to showcase all the cool new parts he offers through his private label Beemer Boys. The list of mods is very long, however, the most notable piece of work on this R80 has to be the custom exhaust system. It definitely looks unique, almost menacing.

Where there’s a will…
We asked Ferry what he found most challenging about this build: “There were quite a few challenges. The greatest challenge was finding the time to do things. I have a full time job, two webshops, a motorcycle shop, and a family with 3 awesome daughters. So quite a busy life. In addition, the exhaust system was a thing. I didn’t want something standard, but a system made of segments that would run along the top instead of the bottom. Some of the problems to deal with the exhaust is the heat emission along carburetors, tank, fuel hose from the fuel taps. Oil level checks also had to remain possible, and the exhaust had to follow the lines of the motorcycle. The motorcycle had to be built in a minimalistic way with as little fuss as possible around the clip-ons. The BMW is a widely used motorcycle to build a cafe racer or bobber. Despite the differences, they often look like each other. I like the exhaust the most. The lines are good, the looks of the tubes are great, the segments are mint, and the sound is fantastic. I must admit that it rides better than stock. When the motorcycle was ready, she went on the dyno for optimal tuning. This gave the R80 a little bit more horsepower. The handling has also improved with the right adjustment of the suspension. I wanted something different, and I’m very happy with the result!”

Despite the fact that Ferry is very capable, he couldn’t have done this without the help of Ace13 and Hakky Motorsport.

The mods:

  • Complete engine and transmission rebuild
  • New wiring
  • Tank cleaned and re-sealed
  • Frame + subframe powder coated
  • Vonzeti Subframe
  • Handmade Vonzeti seat
  • Vonzeti Monza fuel cap
  • Powdercoated wheels
  • Tarozzi rear-set
  • Kawasaki ZZR front fork
  • Aluminium engine cover
  • Siebenrock valve covers (limited edition)
  • YSS MZ366 TRL 410mm shock absorber full black
  • Motogadget M-unit blue with smartphone app
  • Motogadget m-Lock RFID ignition lock
  • Motogadget motoscope mini odometer and tachometer black
  • Motogadget 2 Button M Switch
  • Harley Davidson (1967) headlight
  • LSL headlight brackets
  • Side-mount Curved LED Tail-light
  • Beemer Boys battery box stainless steel
  • Beemer Boys handmade segment exhaust system
  • Akrapovic exhaust muffler
  • Tomaselli adjustable clip-ons
  • Custom made top yoke
  • Brembo brake calipers
  • Mikuni carbs

Photo Credits: Willeke van Oudheusden

Builder details:
Ferry Westerlaken
Beemer-Boys
Altena Classics
Instagram

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Moto Guzzi 1100 Cafe Racer by Robin Mehnert https://bikebrewers.com/moto-guzzi-1100-cafe-racer-by-robin-mehnert/ https://bikebrewers.com/moto-guzzi-1100-cafe-racer-by-robin-mehnert/#comments Fri, 09 Jul 2021 08:44:29 +0000 https://bikebrewers.com/?p=1933 Racing Heritage Moto Guzzi exists exactly 100 years this year, and that is a reason for celebration. We would like to pay a special tribute to modified Moto Guzzi’s here at BikeBrewers. A Guzzi is an interesting looking machine, and when you sit and ride on one, you’ll also notice that it feels “special”. Some [...]

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Moto Guzzi Cafe RacerRacing Heritage
Moto Guzzi exists exactly 100 years this year, and that is a reason for celebration. We would like to pay a special tribute to modified Moto Guzzi’s here at BikeBrewers. A Guzzi is an interesting looking machine, and when you sit and ride on one, you’ll also notice that it feels “special”. Some call it character, others call it soul. There was a time when Moto Guzzi built some of the fastest road bikes on the planet. Hard to imagine when you look at the machines they produce nowadays. Still, racing is part of Moto Guzzi’s DNA. In the late 1960s and throughout the 1970s Moto Guzzi set a number of world records on the various race tracks, particularly in the 750cc-1000cc class. Their most famous bike was the V7 Sport, which catapulted Moto Guzzi out of bankruptcy and helped secure its future.

Moto Guzzi Cafe RacerRenaissance
Unlike with most other motorcycles, Guzzi owners can be ambiguous when it comes to modifying their motorcycle. They often own or have owned multiple Guzzi’s. Some of them might stay in stock form, while others get wildly modified. Both ways work out great most of the times! In the last 10 years we have seen a strong revival of the old air-cooled machines from Mandello del Lario. Nostalgia has hit hard with the classic crowd, and more people are finding their ways to the Moto Guzzi dealerships. Who doesn’t like the looks of the new V7 or travel ready V85TT?

Moto Guzzi Cafe Racer Moto Guzzi Cafe RacerCalifornia dreaming
We absolutely love some of the Moto Guzzi cafe racers we have been seeing here over the last couple of years. The latest edition of the king of cool, is this fine sample built by father and son duo Bernd and Robin Mehnert. Robin and his dad are both woodwind instrument makers and run a small business in Ottenback Germany. Ever since Robin got his drivers-license, he has been eye-bawling the new Royal Enfield Interceptor 650. By chance Mehnert senior received a call from a friend who had a Moto Guzzi California EV 1100 laying around, which he was willing to part with for cheap. A decision was made, and the California was soon in the Mehnert workshop.

Moto Guzzi Cafe Racer Moto Guzzi Cafe RacerTonti
Once the Moto Guzzi was in their possession, the ideas started flowing. Robin already had a vision for a 1960s style café racer. Heavily influenced by Axel Budde from Kaffee-Maschine Moto Guzzi café racer, dad and son knew what kind of look they wanted to go for. The California EV is one of the last Moto Guzzi’s with the nearly unmodified, infamous Tonti frame; the race winning steel tube frame designed by Lino Tonti. That’s right, a frame designed for racing. This is the one of the main reasons why the Moto Guzzi California handles more like a fast bike than a cruiser. It also has a long swing-arm, excellent for high speed handling. Taking this into consideration, modifying a Moto Guzzi California into a café racer makes total sense.

Moto Guzzi Cafe Racer Moto Guzzi Cafe RacerSugar, spice, and everything nice
The recipe for this café racer project was incredibly simple: make the Guzzi as light and as fast as possible. The fuel injection system was maintained as this would allow Robin to finish the project faster. No tinkering with carbs needed. So, the California EV went on diet, where most parts got binned and replaced with lighter weight aluminium parts. The front fork got lowered, and the standard California running boards were removed too, since they don’t fit the stance of a café racer. The list of mods is fairly simple:

  • WBO Café Racer fuel tank
  • GFK Aluminium seat cowl with leather seat by Dynotec
  • Öhlins 36PRCLB shocks
  • Mistral exhaust system
  • Modified airbox with hi-flow air filter
  • CNC Aluminium rear set
  • LSL Aluminium fenders
  • Aluminium side covers
  • Verlicchi clip-ons
  • Le Mans lower frame tubes
  • EFI programming by Dynotec
  • Custom paintjob by Dynotec
  • A dozen of custom-made brackets

Moto Guzzi Cafe Racer Moto Guzzi Cafe RacerGO!
The results of this seemingly simple job are astonishing. In a mere 5 months, Robin and his father managed to change a rather dull looking California cruiser into a ready to race café racer. This is unmistakably a Moto Guzzi; looking low and lean, with that immense V-twin stealing the show. The 1100cc mill went from a standard 68hp to a healthy 86hp. The top speed moved from 185 km/h to 210 km/h, and the total weight dropped from 250 kg to a good 210 kg; that’s a whopping 40 kg weight loss! We are looking froward to seeing more builds by the Mehnert family, because this Moto Guzzi just looks fantastic!

Photo credits: Robin Mehnert

Builder details:
Bernd and Robin Mehnert
Instagram

Moto Guzzi Cafe Racer Moto Guzzi Cafe Racer Moto Guzzi Cafe Racer Moto Guzzi Cafe Racer Moto Guzzi Cafe Racer

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